The Recall Desk

Vehicle

New Flyer Xd40

23 recalls affect this vehicle. Sorted by severity, then date.

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1–23 of 23

  • Severity pendingNHTSA·25V898000·2025-12-19

    New Flyer Transit Bus Recall for Antilock Braking System Failure

    New Flyer is recalling certain transit buses because the antilock braking and stability control modules may fail without warning lights, increasing crash risk.

    Product
    NEW FLYER — NEW FLYER XE35, XD35, XE40, XN35
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·25V053000·2025-02-03

    New Flyer Transit Buses Recalled for Fuel Hose Separation Risk

    New Flyer is recalling 210 transit buses because fuel filter hoses may separate, causing leaks, engine stalls, and fire risks.

    Product
    NEW FLYER — NEW FLYER XDE60, XD60, XD40, XD35
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·24V425000·2024-06-11

    New Flyer Recalls 2023 Buses Due to Fuel Hose Separation Risk

    New Flyer is recalling 2023 XD35, XD40, and XD60 buses because fuel filter hoses may separate, causing leaks or engine stalls.

    Product
    NEW FLYER — NEW FLYER XD35, XD40, XD60
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·23V898000·2023-12-22

    New Flyer Transit Buses Recalled for Unintended Acceleration Risk

    New Flyer is recalling 211 transit buses from 2022-2023 due to a software error that may cause unintended acceleration, increasing crash risk.

    Product
    NEW FLYER — NEW FLYER XE35, XN40, XN35, XE40
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·23V722000·2023-10-26

    New Flyer Transit Buses Recalled for Transmission Yoke Separation Risk

    New Flyer is recalling 2019-2024 transit buses because the transmission yoke may separate, causing a sudden loss of drive power and increasing crash risk.

    Product
    NEW FLYER — NEW FLYER XN40, XN35, XD35, XD40
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·22V637000·2022-08-24

    New Flyer Transit Buses Recalled for Steering Gear Fracture Risk

    New Flyer is recalling 2021-2022 transit buses because incorrectly assembled steering gears may fracture, potentially causing a loss of steering control.

    Product
    NEW FLYER — NEW FLYER XD60, XD40, XE40, XN40
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·21V576000·2021-07-28

    New Flyer Recalls 2021 XD35 and XD40 Buses for Fuel Leak Risk

    New Flyer is recalling 2021 XD35 and XD40 buses with Cummins L9 engines due to a potential fuel hose leak that could cause a fire.

    Product
    NEW FLYER — NEW FLYER XD35, XD40
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·18V020000·2018-01-09

    New Flyer Transit Buses Recalled for Air Brake Hose Tightness Issue

    New Flyer is recalling 283 transit buses because improperly tightened air brake hoses may disconnect, increasing braking distance and crash risk.

    Product
    NEW FLYER — NEW FLYER XT60, XN40, XDE60, XDE40
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·15V562000·2015-09-04

    New Flyer Transit Buses Recalled for Potential Steering Loss

    New Flyer is recalling 432 transit buses from 2013-2015 because a tie rod clamp may be improperly torqued, risking a loss of steering.

    Product
    NEW FLYER — NEW FLYER XN40, XN35, XD40, XD60
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·14V519000·2014-08-28

    New Flyer Recalls 2014 Transit Buses Due to Fuel Filter Defect

    New Flyer is recalling 2014 transit buses because a fuel filter defect may cause the engine to stall without warning, increasing the risk of a crash.

    Product
    NEW FLYER — NEW FLYER XDE60, XDE40, XD60, XD40
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·13V487000·2013-10-17

    New Flyer Recalls 2013 Buses Due to Air Brake Line Installation Error

    New Flyer is recalling 119 model year 2013 buses because incorrectly installed air lines may cause a loss of service braking, increasing crash risk.

    Product
    NEW FLYER — NEW FLYER XD60, XN40, XDE40, XD40
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·12V518000·2012-10-25

    New Flyer Recalls Transit Buses Due to Parking Brake Fire Risk

    New Flyer is recalling 2010-2012 transit buses because air pressure leaks may cause parking brakes to drag and overheat, potentially resulting in a fire.

    Product
    NEW FLYER — NEW FLYER XDE35, XDE40, D40LFR, XD35
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·12V002000·2012-01-04

    New Flyer Transit Buses Recalled for Instrument Panel Software Defect

    New Flyer is recalling certain 2009-2012 transit buses because instrument panel software may prevent warning lights from illuminating, potentially causing engine shutdown and loss of propulsion.

    Product
    NEW FLYER — NEW FLYER XD40, XDE40, XD35, XDE35
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·23V711000·2023-10-20

    New Flyer Transit Buses Recalled for Incorrect Weight Rating Labels

    New Flyer is recalling 2021-2023 transit buses because incorrect weight rating labels may allow vehicles to be overloaded, increasing crash risk.

    Product
    NEW FLYER — NEW FLYER XE40, XD35, XDE35, XD60
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·21V532000·2021-07-14

    New Flyer Recalls 2021 XD35 and XD40 Buses for Ammonia Emissions

    New Flyer is recalling 28 model-year 2021 XD35 and XD40 buses because engine software may allow excessive ammonia emissions from the tailpipe.

    Product
    NEW FLYER — NEW FLYER XD35, XD40
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·21V365000·2021-05-18

    New Flyer Recalls Buses Due to Fuel Rail Leak Fire Risk

    New Flyer is recalling certain 2016-2021 XD and XDE series buses because a fuel rail leak could cause a fire.

    Product
    NEW FLYER — NEW FLYER XD35, XD60, XD40, XDE60
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·19V100000·2019-02-15

    New Flyer Transit Buses Recalled for Shattering Roof Hatch Glass

    New Flyer is recalling 172 transit buses because the rooftop emergency escape hatch glass may shatter in extreme cold, posing an injury risk to passengers.

    Product
    NEW FLYER — NEW FLYER XN40, XDE60, XD40, XE60
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·18V827000·2018-11-22

    New Flyer Bus Recall for Fire Extinguisher Actuator Defect

    New Flyer is recalling certain 2013-2017 buses because a fire extinguisher actuator may fail, preventing the suppression system from discharging during a fire.

    Product
    NEW FLYER — NEW FLYER XN60, XN40, XD40, XDE40
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·17V539000·2017-08-30

    New Flyer Transit Bus Seat Belt Buckle Recall

    New Flyer is recalling 2015-2017 transit buses because the driver's seat belt buckle may be stuck, preventing the belt from latching.

    Product
    NEW FLYER — NEW FLYER MD30, XD40, XN40, MD35
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·16V223000·2016-04-19

    New Flyer Transit Buses Recalled for Rear Door Software Defect

    New Flyer is recalling specific transit buses because a software defect may cause the rear door to open unexpectedly while the bus is moving, increasing injury risk.

    Product
    NEW FLYER — NEW FLYER XN40, XN60, C40LFR, XN35
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·16V038000·2016-01-26

    New Flyer and NABI Buses Recalled for Seat Belt Anchor Defect

    New Flyer is recalling specific 2009-2015 New Flyer and NABI buses because missing welds on seat brackets could allow seat belts to separate during a crash.

    Product
    NEW FLYER — NEW FLYER, NABI D60LFR, MD30, XN60, XN35
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • Severity pendingNHTSA·13V221000·2013-05-28

    New Flyer Transit Buses Recalled for Defective Push-to-Start Switches

    New Flyer is recalling certain 2012-2013 transit buses because a weak spring in the push-to-start switch may allow the engine to start unexpectedly, posing an injury risk to nearby workers.

    Product
    NEW FLYER — NEW FLYER XN40, XD35, XD40, XD60
    Category
    Vehicle
    Distribution
    Distributed nationwide

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