New Flyer Recalls 2023 Buses Due to Fuel Hose Separation Risk
New Flyer is recalling 2023 XD35, XD40, and XD60 buses because fuel filter hoses may separate, causing leaks or engine stalls.
What this means for you
Illness, injury, or structural failure has been reported. Stop using the product immediately and contact the manufacturer for a refund or repair.
Our severity reasoning: The recall involves a structural vehicle defect (fuel system) that poses a risk of fire and crash, meeting the criteria for a Severe rating.
Plain-English summary
New Flyer of America, Inc. is recalling certain 2023 XD35, XD40, and XD60 vehicles equipped with specific Cummins L9 diesel engines. The recall addresses a defect where remote fuel filter hoses may become separated from the fitting.
This separation can result in a fuel leak, which increases the risk of a fire if an ignition source is present. Additionally, the loss of fuel supply can cause the engine to stall, increasing the risk of a crash.
Owners should contact New Flyer customer service at 1-800-241-2947 for more information. Cummins will replace the fuel filter hoses free of charge. Owner notification letters are expected to be mailed on July 21, 2024.
The recalled product
- Product
- NEW FLYER XD35, XD40, XD60
- Brand
- NEW FLYER
- Manufacturer
- New Flyer of America, Inc.
- Category
- Vehicle — Bus
- Affected units
- 27
Is your product affected?
Check your packaging against the codes below. If any of them match, the product is part of this recall.
Model numbers (3)
- XD35
- XD40
- XD60
Distribution
Distributed nationwide across the United States.
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