The Recall Desk
HighNHTSA·25V074000·Announced 2025-07-02

Husqvarna and GASGAS Motorcycles Recalled for Cracking Front Brake Calipers

KTM North America is recalling 2022-2025 Husqvarna FE and GASGAS ES motorcycles because the front brake caliper may crack, disabling braking and increasing crash risk. No injuries reported.

What this means for you

Real risk of harm even if no illness or injury has been reported yet. Stop using the product and follow the agency's guidance.

Our severity reasoning: The front brake caliper can crack and cause loss of braking function, creating a crash risk. No injuries, deaths, or actual brake failures resulting in accidents have been reported. This preventive recall addresses a structural defect with unrealized harm potential, meeting the rubric criterion for 'risk-of-harm products where injury has not yet been reported.'

Plain-English summary

KTM North America, Inc. is recalling certain Husqvarna FE 350S and FE 501S motorcycles from model years 2022-2024, and GASGAS ES 350 and ES 500 motorcycles from model years 2024-2025. The front brake caliper on these motorcycles may crack in the area around the upper guide pin.

A cracked front brake caliper can result in loss of front brake function, significantly increasing the risk of a crash. No injuries or deaths have been reported as a result of this defect.

Owners of affected motorcycles should contact KTM customer service at 1-888-985-6090 to schedule an inspection and replacement. Dealers will inspect the front brake caliper and replace it if necessary, free of charge. Owner notification letters were mailed on March 11, 2025.

For additional information, owners can contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or visit nhtsa.gov.

The recalled product

Product
2023 HUSQVARNA FE 501S
Brand
HUSQVARNA
Manufacturer
KTM North America, Inc.
Hazard
  • brake-failure
  • caliper-crack
  • crash-risk
Affected units
5,116

Is your product affected?

Check your packaging against the codes below. If any of them match, the product is part of this recall.

Model numbers (4)

  • FE 501S
  • FE 350S
  • ES 350
  • ES 500

Distribution

Distributed nationwide across the United States.