The Recall Desk
HighCPSC·04585·Announced 2004-09-27

Polaris Sportsman 700 EFI ATVs Recalled for Throttle and Fuel Line Hazards

Polaris is recalling about 12,170 Sportsman 700 EFI ATVs because the throttle cable may bind, causing unintended acceleration, and the fuel line may leak, posing a fire risk.

What this means for you

Real risk of harm even if no illness or injury has been reported yet. Stop using the product and follow the agency's guidance.

Our severity reasoning: The recall involves a risk-of-harm product (unintended acceleration and fire hazard) where minor injuries have been reported but no serious injuries or fatalities are documented, fitting the 'High' severity criteria for risk-of-harm products without severe reported harm.

Plain-English summary

Polaris Industries, Inc. is recalling approximately 12,170 model year 2004 Polaris "Sportsman 700 EFI" All Terrain Vehicles (ATVs). The recall covers units with model numbers A04CH68CU, A04CH68AU, A04CH68AP, and A04CH68AQ. These ATVs were sold nationwide by Polaris dealers from March 2003 to August 2004 for between $7,899 and $8,899. The model number is located on the rear upper frame tube, directly under the right side of the seat.

The recall addresses two safety hazards. First, the throttle cable may bind when the handlebars are turned fully left or right, which can result in increased engine speed and unintended vehicle acceleration. Second, the fuel line may rub against the vehicle chassis, causing a fuel leak that could lead to a fire. Polaris has reported 19 incidents involving the throttle cable binding, including two minor injuries such as scrapes, bruises, and minor injuries to the leg, knee, and shoulder. Additionally, there have been 31 incidents involving gasoline leaking from the fuel line, though no injuries or fires were reported in those cases.

Consumers should contact their Polaris dealer to schedule a free repair. The dealer will inspect, reroute, and replace the throttle cable and fuel line as necessary. Polaris has also notified consumers directly about this recall. For more information, consumers can call Polaris at (800) 765-2747 between 8 a.m. and 12 midnight ET every day.

The recalled product

Product
Polaris "Sportsman 700 EFI" ATVs
Manufacturer
Polaris Industries, Inc., of Medina, Minn.
Category
Vehicle — ATV
Hazard
Affected units
12,170

Distribution

Distributed nationwide across the United States.

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