GM Recalls 2025 Chevrolet Express and GMC Savana Vans for Door Welds
General Motors is recalling 2025 Chevrolet Express and GMC Savana vans because improper welds on the driver's side door impact beam may reduce occupant protection in a crash.
What this means for you
Our assessment, not the agency’s: severity 4/5 (Severe).
The hazard poses a serious risk of illness, injury, or structural failure. Stop using the product immediately and contact the manufacturer for a refund or repair.
Our severity reasoning: The recall involves a structural vehicle defect (improper welds on the door impact beam) that may fail to protect occupants in a crash, meeting the rubric criteria for a score of 4.
Plain-English summary
General Motors, LLC is recalling certain 2025 Chevrolet Express and GMC Savana vans. The recall addresses a defect where the impact beam located in the driver's side door may have improper welds.
An improperly welded door impact beam may not adequately protect occupants in a crash, increasing the risk of injury. The source text does not report any specific injuries or fatalities associated with this defect.
Dealers will replace the driver's side door free of charge. Owner notification letters were mailed on March 3, 2025. Owners may contact Chevrolet customer service at 800-222-1020 or GMC customer service at 800-462-8782. GM's internal recall number is N242490780. Owners may also contact the NHTSA Vehicle Safety Hotline at 888-327-4236.
The recalled product
- Product
- GMC, CHEVROLET SAVANA, EXPRESS
- Brand
- GMC
- Manufacturer
- General Motors, LLC
- Category
- Vehicle — Van
- Affected units
- 82
Is your product affected?
Check your packaging against the codes below. If any of them match, the product is part of this recall.
Model numbers (2)
- SAVANA
- EXPRESS
Distribution
Distributed nationwide across the United States.
Related recalls
Same brand · GMC
- SevereGM Recalls 2026 Silverado and Sierra EVs for Wheel Cracking Risk
NHTSA · 2026-07-30
- Severe
- SevereGM Recalls 2018-2019 Silverado and Sierra Trucks for Air Bag Defect
NHTSA · 2026-05-21
- SevereGMC and Other Full-Size SUVs with Faulty Front Wheel Hub Bolts
NHTSA · 2026-05-14
- HighGM Recalls 2018-2019 Trucks for Roof Rail Air Bag Defect
NHTSA · 2026-03-19
Same manufacturer · General Motors, LLC
See all →- HighGM Recalls 2016-2017 Silverado and Sierra Trucks for Air Bag Defect
NHTSA · 2026-09-24
- High
- HighGM Recalls Buick and Chevrolet SUVs for Rearview Camera Defect
NHTSA · 2026-08-20
- HighGM Recalls 2024-2025 Silverado and Sierra 2500 Tires
NHTSA · 2026-08-13
- SevereGM Recalls 2025-2026 Savana and Express for Steering Nut Issue
NHTSA · 2026-06-23
Same hazard · structural defect
See all →- SevereSubaru Recalls 2026 Forester and Crosstrek for Ball Joint Defect
NHTSA · 2026-10-19
- SevereVolvo Recalls EX30 and EX30CC Vehicles for Head Restraint Defect
NHTSA · 2026-10-09
- Severe
- Severe
- SevereDecathlon Recalls Van Rysel GRVL AF Bicycles Due to Crash Hazard
CPSC · 2026-10-08
Similar recalls
- High
- High
- SevereGM Recalls 2014-2017 Chevrolet Express and GMC Savana for Fire Risk
NHTSA · 2018-05-03
- HighGM Recalls 2026 Chevrolet Express and GMC Savana for Gear Shifter Defect
NHTSA · 2026-05-28
- HighGM Recalls 2025-2026 Chevrolet Express and GMC Savana for Tire Damage
NHTSA · 2026-03-05
- High