The Recall Desk
SevereNHTSA·11V282000·Announced 2011-05-16

Zero Motorcycles Recalls S and DS Models for Brake Caliper Defect

Zero Motorcycles is recalling certain 2009-2010 S and DS models because the front brake caliper bracket may deform, causing reduced braking performance and potential crashes.

What this means for you

Illness, injury, or structural failure has been reported. Stop using the product immediately and contact the manufacturer for a refund or repair.

Our severity reasoning: The recall involves a structural vehicle defect in the braking system that the source text states could lead to a crash and potential injury or death, meeting the criteria for a Severe rating.

Plain-English summary

Zero Motorcycles Inc. is recalling certain model year 2009 Zero S motorcycles built from September 2, 2009, through December 22, 2009, and model year 2009 Zero DS motorcycles built from July 27, 2009, through December 28, 2009. The recall also covers model year 2010 Zero S motorcycles built from February 1, 2010, through March 31, 2011, and model year 2010 Zero DS motorcycles built from January 20, 2010, through March 31, 2011.

The front brake caliper bracket may experience permanent deformation when subjected to high braking loads. This condition could induce misalignment of the front brake pads with respect to the front brake rotor. Misalignment of the brake pads in relation to the rotor may cause reduced front braking performance, which could lead to a possible crash and potential injury or death of the rider.

Dealers will replace the front brake caliper bracket with a re-designed component and replace the front brake pads in case the existing pads experienced abnormal wear. The front brake fluid will also be inspected and, if signs of overheating are noted, it will be replaced and the system will be flushed. This service will be performed free of charge. The safety recall began on May 31, 2011. Owners may contact Zero Motorcycles at 1-888-786-9376 ext 45 or the National Highway Traffic Safety Administration's Vehicle Safety Hotline at 1-888-327-4236.

The recalled product

Product
ZERO S, DS
Brand
ZERO
Manufacturer
ZERO MOTORCYCLES INC.
Category
Vehicle — Motorcycle
Hazard
Affected units
160

Is your product affected?

Check your packaging against the codes below. If any of them match, the product is part of this recall.

Model numbers (2)

  • S
  • DS

Distribution

Distributed nationwide across the United States.

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