Polaris RZR Pro XP 4 Vehicles Recalled Due to Fire Hazard
Polaris is recalling about 600 model year 2021-2022 RZR Pro XP 4 recreational off-road vehicles because a fuel leak at the fuel pump assembly joint can occur near a hot surface, creating a fire hazard. The company has received five reports of fuel leaks, including one report of fire, but no injuries have been reported.
What this means for you
Real risk of harm even if no illness or injury has been reported yet. Stop using the product and follow the agency's guidance.
Our severity reasoning: This recall involves a fire hazard that poses a risk of harm. Although five fuel leaks have been reported including one fire, no injuries have been reported to date. Per the rubric, risk-of-harm products where injury has not yet been reported score 3 (High).
Plain-English summary
Polaris Industries Inc. is recalling about 600 model year 2021-2022 RZR Pro XP 4 recreational off-road vehicles sold in the United States. An additional approximately 7 units were sold in Canada. The vehicles come in Premium, Sport, and Ultimate trim levels, available in black, white, orange, green, and graphite, and feature a four-seat configuration.
A fuel leak can occur at the fuel pump assembly joint on the fuel tank in close proximity to a hot surface, posing a fire hazard. The recalled vehicles were sold nationwide through Polaris dealers from March 2021 through August 2022 at prices ranging from $25,999 to $37,400.
To date, Polaris has received five reports of fuel leaks, including one report of fire. No injuries have been reported. Consumers should immediately stop using the recalled vehicles and contact a Polaris dealer to schedule a free repair. The dealer will replace the fuel tank assembly at no charge.
Consumers can contact Polaris at 800-765-2747 from 7 a.m. to 7 p.m. CT Monday through Friday, or online at www.polaris.com and click on "Off Road Safety Recalls" or visit www.polaris.com/en-us/off-road-recalls/ to check if their vehicle identification number (VIN) is included in the recall.
The recalled product
- Product
- Model Years 2021-2022 RZR Pro XP 4 Recreational Off-Road Vehicles
- Manufacturer
- Polaris Industries Inc., of Medina, Minnesota
- Affected units
- 600
Distribution
Distributed nationwide across the United States.
Related recalls
Same manufacturer · Polaris Industries Inc., of Medina, Minnesota
See all →- Severe
- HighPolaris Ranger XP and Pro XD Kinetic ROVs Recalled for Fire Hazard
CPSC · 2025-06-18
- High
- SeverePolaris RZR Pro R and Pro R 4 recalled for ROPS fastener defect
CPSC · 2025-04-03
- High
Same hazard · fuel leak
See all →- SevereHeil Recalls Front Loader Garbage Trucks Due to CNG Ladder Bolt Defect
NHTSA · 2026-08-17
- SevereHeil Recalls CNG Tailgate Ladder Kits Due to Fire Risk
NHTSA · 2026-08-17
- Severe
- Severe
- SevereWanco Recalls Compact Light Towers Due to Fuel Tank Leak Risk
NHTSA · 2026-07-30