Thomas Built Buses Recall Emergency Door Handle Corrosion Defect
Daimler Trucks North America is recalling 103,038 Thomas Built Buses because corrosion on the emergency door handle stem could delay evacuation during an emergency.
What this means for you
Real risk of harm even if no illness or injury has been reported yet. Stop using the product and follow the agency's guidance.
Our severity reasoning: The recall involves a structural defect in an emergency egress system that could delay evacuation and increase injury risk, but no injuries or fatalities have been reported, fitting the 'High' criteria for risk-of-harm products without reported injury.
Plain-English summary
Daimler Trucks North America LLC (DTNA) is recalling 103,038 model year 2001-2013 Thomas Built Buses, including Saf-T-Liner and Vista models, manufactured between February 5, 2001, and May 29, 2012. The recall addresses a defect where the stem connecting the outside emergency door handle to the opening mechanism may corrode.
If the stem corrodes, the door handle could detach from the mechanism, delaying the opening of the door and the evacuation of the bus. In the event of an emergency, this delay may increase the risk of injury to bus occupants.
DTNA will notify owners, and dealers will replace the stems or protect them against corrosion free of charge. The recall began on December 24, 2015, following an interim notification on August 25, 2015. Owners can contact DTNA customer service at 1-800-745-8000 or the NHTSA Vehicle Safety Hotline at 1-888-327-4236.
The recalled product
- Product
- THOMAS, THOMAS BUILT BUSES SAF-T-LINER CONVENTIONAL, SAF-T-LINER C2, SAF-T-LINER FS65, SAF-T-LINER HDX
- Brand
- THOMAS
- Manufacturer
- Daimler Trucks North America LLC
- Affected units
- 103,038
Is your product affected?
Check your packaging against the codes below. If any of them match, the product is part of this recall.
Model numbers (10)
- SAF-T-LINER CONVENTIONAL
- SAF-T-LINER C2
- SAF-T-LINER FS65
- SAF-T-LINER HDX
- SAF-T-LINER MVP-ER
- SAF-T-LINER ER
- SAF-T-LINER EFX
- SAF-T-LINER MVP-EF
- TL-960
- VISTA
Distribution
Distributed nationwide across the United States.
Related recalls
Same brand · THOMAS
- HighAlliance Recalls 2014 Thomas MyBus Vehicles for Seat Belt Defect
NHTSA · 2014-07-10
Same manufacturer · Daimler Trucks North America LLC
See all →- Severe
- Severe
- Severe
- HighDaimler Trucks Recalls Aftermarket Grote Headlamps Due to Software Error
NHTSA · 2026-08-03
- HighFreightliner Trucks Recalled for Low Beam Headlight Software Error
NHTSA · 2026-07-22
Same hazard · structural defect
See all →- HighCanon Medical Alphenix X-ray Systems Recalled for Loose Ceiling Screws
FDA (Devices) · 2026-09-02
- HighLight Boy Recalls GBX12SK Light Towers Due to Frame Bending Risk
NHTSA · 2026-09-01
- SevereKmaier Infant Walkers Recalled for Serious Fall Hazard
CPSC · 2026-08-27
- Highrestor3d Recalls Veritas Standard Glenoid Baseplates Due to Machining Defect
FDA (Devices) · 2026-08-26
- SevereFord Recalls 2026 Maverick, F-150, and Bronco Sport for Joint Issues
NHTSA · 2026-08-25