GM Recalls 2003-2004 Chevrolet Express and GMC Savana for Fuel Leak Risk
General Motors is recalling 2003-2004 Chevrolet Express and GMC Savana vans in specific states due to a fuel filler pipe corrosion issue that could cause a fire.
What this means for you
Our assessment, not the agency’s: severity 4/5 (Severe).
The hazard poses a serious risk of illness, injury, or structural failure. Stop using the product immediately and contact the manufacturer for a refund or repair.
Our severity reasoning: The recall involves a structural vehicle defect (fuel system corrosion) that poses a significant risk of fire, which aligns with the rubric criteria for a Severe (4) rating.
Plain-English summary
General Motors (GM) is recalling certain model year 2003-2004 Chevrolet Express and GMC Savana vehicles. The recall applies to vehicles equipped with a left-side cargo door that were originally sold or are currently registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin, and the District of Columbia.
The defect involves the fuel filler pipe and cap assembly. Water and road contaminants may become trapped in the protective conduit covering the fuel filler pipe, causing the pipe to corrode. Significant corrosion may allow fuel to leak during refueling. In the presence of an ignition source, this leak creates an increased risk of fire.
GM will notify owners, and dealers will install a new fuel filler neck free of charge. The safety recall began on October 1, 2012. Owners may contact the Chevrolet owner center at 1-866-694-6546 or GMC at 1-866-996-9463. Owners may also contact the NHTSA Vehicle Safety Hotline at 1-888-327-4236 or visit www.safercar.gov.
The recalled product
- Product
- CHEVROLET, GMC EXPRESS, SAVANA
- Brand
- CHEVROLET
- Manufacturer
- GENERAL MOTORS LLC
- Category
- Vehicle — Fuel System
- Affected units
- 9,389
Is your product affected?
Check your packaging against the codes below. If any of them match, the product is part of this recall.
Model numbers (2)
- EXPRESS
- SAVANA
Distribution
Distributed nationwide across the United States.
Related recalls
Same brand · CHEVROLET
- HighGM Recalls 2016-2017 Silverado and Sierra Trucks for Air Bag Defect
NHTSA · 2026-09-24
- HighGM Recalls Buick and Chevrolet SUVs for Rearview Camera Defect
NHTSA · 2026-08-20
- SevereGM Recalls 2025-2026 Savana and Express for Steering Nut Issue
NHTSA · 2026-06-23
- HighGM Recalls 2026 Chevrolet Express and GMC Savana for Gear Shifter Defect
NHTSA · 2026-05-28
- SevereGM Recalls 2018-2019 Silverado and Sierra Trucks for Air Bag Defect
NHTSA · 2026-05-21
Same manufacturer · GENERAL MOTORS LLC
See all →- High
- HighGM Recalls 2024-2025 Silverado and Sierra 2500 Tires
NHTSA · 2026-08-13
- Severe
- SevereGM Recalls 2026 Silverado and Sierra EVs for Wheel Cracking Risk
NHTSA · 2026-07-30
Same hazard · fire
See all →- SevereVQQQ Gas Patio Heaters Recalled for Fire and Burn Hazards
CPSC · 2026-10-22
- HighAutocar Recalls Xpeditor Trucks for Fuel Hose Separation Risk
NHTSA · 2026-10-21
- SevereAudi Recalls 2024-2025 Q4 E-Tron Models Due to Battery Fire Risk
NHTSA · 2026-10-21
- HighForest River Recalls 2023-2026 Pause Travel Trailers for Wiring Defect
NHTSA · 2026-10-20
- SevereForest River Recalls 2026-2027 Cedar Creek Trailers for Fire Risk
NHTSA · 2026-10-16
Similar recalls
- SevereGM Recalls 2014-2017 Chevrolet Express and GMC Savana for Fire Risk
NHTSA · 2018-05-03
- SevereGM Recalls 2011-2013 Chevrolet Express and GMC Savana Vans for Fire Risk
NHTSA · 2013-05-15
- SevereGM Recalls 2011-2014 Chevrolet Express and GMC Savana CNG Vehicles
NHTSA · 2014-08-13
- SevereGM Recalls 2016-2018 Chevrolet Express and GMC Savana for Fire Risk
NHTSA · 2018-09-21
- SevereGM Recalls 2010 Chevrolet Express and GMC Savana Vans for Fire Risk
NHTSA · 2010-04-06
- SevereGM Recalls 2021 Chevrolet Express and GMC Savana for Fire Risk
NHTSA · 2021-03-18