Ford Recalls 2004-2005 Freestar and Mercury Monterey for Torque Converter Defect
Ford is recalling 2004-2005 Freestar and Mercury Monterey vehicles because a torque converter output shaft may fail, causing sudden loss of motive power and increasing crash risk.
What this means for you
Illness, injury, or structural failure has been reported. Stop using the product immediately and contact the manufacturer for a refund or repair.
Our severity reasoning: The recall involves a structural vehicle defect (torque converter failure) that causes a sudden loss of motive power, significantly increasing the risk of a crash, which aligns with the 'Severe' criteria for structural defects and significant injury risk.
Plain-English summary
Ford Motor Company is recalling certain 2004 and 2005 model year Ford Freestar and Mercury Monterey vehicles. The recall addresses a defect in the torque converter where the output shaft may fail.
This condition results in a sudden loss of motive power with no warning, which increases the risk of a crash. The recall campaign number is 11S25.
Ford will notify owners, and dealers will replace the torque converter free of charge. The safety recall began on August 9, 2012. Owners may contact the Ford Motor Company Customer Relationship Center at 1-866-436-7332 or the NHTSA Vehicle Safety Hotline at 1-888-327-4236.
The recalled product
- Product
- FORD, MERCURY FREESTAR, MONTEREY
- Brand
- FORD
- Manufacturer
- FORD MOTOR COMPANY
- Category
- Vehicle — Minivan
- Affected units
- 206,452
Is your product affected?
Check your packaging against the codes below. If any of them match, the product is part of this recall.
Model numbers (2)
- FREESTAR
- MONTEREY
Distribution
Distributed nationwide across the United States.
Related recalls
Same brand · FORD
- SevereFord Recalls 2026 Vehicles for Engine Piston Dome Manufacturing Defect
NHTSA · 2026-08-25
- SevereFord Recalls 2026 Maverick, F-150, and Bronco Sport for Joint Issues
NHTSA · 2026-08-25
- SevereFord Recalls 2024-2026 Mustangs for Wiring Harness Ground Fracture Risk
NHTSA · 2026-08-25
- HighFord F-650 SD Recall: Liftgate Platform Deck Pins May Break
NHTSA · 2026-08-20
- SevereFord Recalls 2026 Explorers Due to Engine Bearing Seizure Risk
NHTSA · 2026-08-13
Same manufacturer · FORD MOTOR COMPANY
See all →- High
- HighFord Recalls 2023-2025 Mustang Mach E for Rear Window Trim Defect
NHTSA · 2026-07-28
- High
Same hazard · loss of motive power
See all →- SevereAutocar Recalls 2024 E-ACTT Tractor for Battery Cable Fire Risk
NHTSA · 2025-12-17
- Severe
- Severe
- SevereToyota Recalls 2016 Prius Vehicles Due to Inverter Capacitor Defect
NHTSA · 2017-10-18
- Severe