Kawasaki Recalls KLX140 Off-Road Motorcycles Due to Frame Weld Defects
Kawasaki is recalling about 200 KLX140 off-road motorcycles because frame welds may be missing or incorrect, posing a risk of frame failure and serious injury.
What this means for you
Real risk of harm even if no illness or injury has been reported yet. Stop using the product and follow the agency's guidance.
Our severity reasoning: The recall involves a structural vehicle defect (frame failure) that poses a risk of serious injury, but no injuries have been reported, meeting the criteria for a High severity score.
Plain-English summary
Kawasaki Motors Corp. U.S.A. is recalling approximately 200 2008 Kawasaki KLX140A8F and B8F off-highway motorcycles. The recall is due to a defect where one or more of the motorcycle's frame welds could be missing or made incorrectly. This defect allows the frame to crack or break, which poses a risk of serious injury to riders.
The affected motorcycles were sold at Kawasaki motorcycle dealers nationwide between January 2008 and February 2008 for about $2,700. The motorcycles are green in color and feature "Kawasaki" identification on the sides of the fuel tank and "KLX140" underneath the seat on both sides. The units were manufactured in Thailand.
No injuries have been reported in connection with this defect. Consumers should immediately stop using the recalled off-road motorcycles and contact their authorized Kawasaki dealer to arrange for a free inspection and repair. Owners of recalled units have been sent direct notification. Consumers can also call Kawasaki toll-free at (866) 802-9381 between 8:30 a.m. and 4:45 p.m. PT Monday through Friday or visit www.kawasaki.com.
The recalled product
- Product
- Kawasaki KLX140 Off-Road Motorcycles
- Category
- Vehicle — Off-Road Motorcycle
- Affected units
- 200
Distribution
Distributed nationwide across the United States.
Related recalls
Same hazard · structural failure
See all →- SevereMondraker Recalls Mountain Bicycles with ONOFF S9 Carbon Handlebars
CPSC · 2026-09-03
- HighFord F-650 SD Recall: Liftgate Platform Deck Pins May Break
NHTSA · 2026-08-20
- HighStryker Hoffmann II Connecting Rod Micro May Crack After Cleaning and Sterilization
FDA (Devices) · 2026-08-05
- HighStryker Hoffmann II Connecting Rod Micro May Crack After Cleaning and Sterilization
FDA (Devices) · 2026-08-05
- High