The Recall Desk
SevereCPSC·03536·Announced 2003-04-15

Polaris Recalls 2000-2001 ATVs Due to Oil Line Clamp Defects

Polaris is recalling 2000 and 2001 Xpedition, Trail Boss, and Magnum 325 ATVs because loose oil cooler line clamps may leak hot oil, causing burns or engine failure.

What this means for you

Illness, injury, or structural failure has been reported. Stop using the product immediately and contact the manufacturer for a refund or repair.

Our severity reasoning: The recall involves a structural vehicle defect (loose oil cooler line clamps) with reported injuries (burns, bruises, rashes), meeting the criteria for a Severe (4) rating.

Plain-English summary

Polaris Industries Inc. is recalling approximately 56,000 2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all-terrain vehicles (ATVs). These 4-wheeled vehicles were sold nationwide by Polaris dealers from January 1999 through August 2000 for approximately $6,000.

The recall addresses loose or leaking oil cooler line clamps that can release hot pressurized oil. This defect may lead to thermal burns, engine failure due to oil pressure loss, and, in rare circumstances, vehicle fire. Polaris has received 1,290 warranty claims or service calls regarding this issue and reports 20 minor injuries, including first or second degree burns, bruises, and skin rashes.

Consumers who have not already had this work performed should stop using these vehicles immediately and contact their local Polaris dealer to schedule a free repair. For more information, consumers can contact Polaris at (800)-POLARIS or visit www.polaris.com.

The recalled product

Product
2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all-terrain vehicles (ATVs)
Manufacturer
Polaris Industries Inc., of Minneapolis, Minn.
Category
Vehicle — ATV
Hazard
Affected units
56,000

Distribution

Distributed nationwide across the United States.

Related recalls

Same manufacturer · Polaris Industries Inc., of Minneapolis, Minn.

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Same hazard · burn injury

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