The Recall Desk
SevereCPSC·02044·Announced 2001-11-20

Polaris Recalls 2000-2002 Xpedition 425 ATVs Due to Transmission Failure

Polaris is recalling approximately 12,000 Xpedition 425 ATVs because transmission screws can loosen, causing rear wheels to lock and potentially leading to crashes.

What this means for you

Illness, injury, or structural failure has been reported. Stop using the product immediately and contact the manufacturer for a refund or repair.

Our severity reasoning: The recall involves a structural vehicle defect (transmission failure) with reported significant injuries, including multiple broken bones and internal injuries, which meets the criteria for a Severe rating.

Plain-English summary

Polaris Industries Inc. is recalling approximately 12,000 2000, 2001, and 2002 model year "Xpedition 425" All-Terrain Vehicles (ATVs). The recall involves ATVs equipped with 5-speed manual transmissions. These vehicles are either red or tan metallic and feature "Xpedition 425" and "Polaris" branding on the bodywork, with "5-Speed" written on the left-hand clutch cover near the footrest.

The hazard exists because screws in the manual transmission can loosen, causing the rear wheels to lock. This failure can cause the driver to lose control of the ATV and crash, possibly resulting in injury or death. CPSC and Polaris have received reports of seven incidents, three of which resulted in injuries including multiple broken bones, internal injuries, abrasions, and bruises.

These ATVs were sold nationwide by Polaris dealers from February 1999 through October 2001 for approximately $6,300. Consumers should stop using these ATVs immediately and contact their local Polaris dealer to schedule a free repair. For assistance, consumers can call Polaris Industries toll-free at (800) 765-2747 or visit www.polarisindustries.com.

The recalled product

Product
2000, 2001 and 2002 Polaris "Xpedition 425" All-Terrain Vehicles (ATVs)
Manufacturer
Polaris Industries Inc., of Medina, Minn.
Category
Vehicle — ATV
Hazard
Affected units
12,000

Distribution

Distributed nationwide across the United States.

Related recalls

Same manufacturer · Polaris Industries Inc., of Medina, Minn.

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Same hazard · loss of control

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