Polaris Recalls 2000-2002 Xpedition 425 ATVs Due to Transmission Failure
Polaris is recalling approximately 12,000 Xpedition 425 ATVs because transmission screws can loosen, causing rear wheels to lock and potentially leading to crashes.
What this means for you
Our assessment, not the agency’s: severity 4/5 (Severe).
The hazard poses a serious risk of illness, injury, or structural failure. Stop using the product immediately and contact the manufacturer for a refund or repair.
Our severity reasoning: The recall involves a structural vehicle defect (transmission failure) with reported significant injuries, including multiple broken bones and internal injuries, which meets the criteria for a Severe rating.
Plain-English summary
Polaris Industries Inc. is recalling approximately 12,000 2000, 2001, and 2002 model year "Xpedition 425" All-Terrain Vehicles (ATVs). The recall involves ATVs equipped with 5-speed manual transmissions. These vehicles are either red or tan metallic and feature "Xpedition 425" and "Polaris" branding on the bodywork, with "5-Speed" written on the left-hand clutch cover near the footrest.
The hazard exists because screws in the manual transmission can loosen, causing the rear wheels to lock. This failure can cause the driver to lose control of the ATV and crash, possibly resulting in injury or death. CPSC and Polaris have received reports of seven incidents, three of which resulted in injuries including multiple broken bones, internal injuries, abrasions, and bruises.
These ATVs were sold nationwide by Polaris dealers from February 1999 through October 2001 for approximately $6,300. Consumers should stop using these ATVs immediately and contact their local Polaris dealer to schedule a free repair. For assistance, consumers can call Polaris Industries toll-free at (800) 765-2747 or visit www.polarisindustries.com.
The recalled product
- Product
- 2000, 2001 and 2002 Polaris "Xpedition 425" All-Terrain Vehicles (ATVs)
- Manufacturer
- Polaris Industries Inc., of Medina, Minn.
- Category
- Vehicle — ATV
- Affected units
- 12,000
Distribution
Distributed nationwide across the United States.
Related recalls
Same manufacturer · Polaris Industries Inc., of Medina, Minn.
See all →- HighPolaris Outlaw 110 EFI Youth ATVs Recalled for Fire Hazard
CPSC · 2022-01-06
- Severe
- HighPolaris Phoenix 200 ATVs Recalled for Crash Hazard
CPSC · 2021-09-23
- HighPolaris RZR Off-Road Vehicles Recalled for Fire Hazard
CPSC · 2021-07-22
- Severe
Same hazard · loss of control
See all →- SevereHyundai Recalls 2026 Models for Wheel Lug Nut Loosening Risk
NHTSA · 2026-10-20
- SevereSubaru Recalls 2026 Forester and Crosstrek for Ball Joint Defect
NHTSA · 2026-10-19
- SeverePorsche Recalls 2024 Models for Center Lock Wheel Bolt Fracture Risk
NHTSA · 2026-10-16
- SevereRing Power Recalls Terex Vehicles Due to Potential Pintle Hitch Failure
NHTSA · 2026-10-02
- SevereATC Recalls RM900 and RM700 Trailers Due to Coupler Bolt Loosening
NHTSA · 2026-09-25
Similar recalls
- SeverePolaris Recalls 2000-2001 ATVs Due to Oil Line Clamp Defects
CPSC · 2003-04-15
- High
- SeverePolaris Recalls 400 ATVs Due to Sticking Throttle Hazard
CPSC · 2000-08-09
- HighPolaris Predator 500 ATVs Recalled for Front Brake Line Cracks
CPSC · 2004-09-14
- High
- HighPolaris Phoenix 200 ATVs Recalled for Crash Hazard
CPSC · 2021-09-23