The Recall Desk

Hazard

Weld Defect recalls

72 recalls in our database tag this hazard, drawn from FDA, USDA FSIS, CPSC, and NHTSA source notices.

What the numbers show

Total
72
Critical
0
Severe
18
Most recent
2026-04-22

Of the 72 weld defect recalls we have scored against our rubric, 0 (0%) are Critical — deaths or serious injuries reported, or the agency’s own highest classification — and 18 (25%) are Severe.

Which agencies issued them

About this hazard tag

Hazard tags are short, machine-readable labels we attach to every recall to make cross-cutting queries possible — “all weld defect recalls regardless of agency”, “all listeria recalls in California”, “all airbag recalls in 2025”. The tags are extracted from each recall’s source text during the LLM rewrite step and validated against a fixed schema.

A recall can carry multiple tags — a Listeria recall might also be tagged ready-to-eat and undeclared-allergen. Use the full-text search if you want to combine hazard tags with brand or category filters.

1–25 of 72

  • SevereNHTSA·26V256000·2026-04-22

    Toyota RAV4 front seat brackets may be welded improperly

    Toyota is recalling certain 2025 RAV4 vehicles because the front seat brackets for the seat rails may be welded improperly, which can prevent the seat from restraining an occupant in a crash.

    Product
    TOYOTA — TOYOTA RAV4
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • HighFDA (Devices)·Z-1638-2026·2026-04-01

    Olympus Everest bipolar forceps model 3005 jaws may break

    Olympus is recalling Everest Bipolar Cutting Forceps model 3005 because a supplier did not adequately validate the welding process, and defective welds can cause the jaw to break during clinical use.

    Product
    Brand Name: Olympus Everest Bipolar Cutting Forceps, 5 mm 33 cm Product Name: Everest Bipolar Cutting Forceps Model/Catalog Number: 3005 Product Description: The OLYMPUS Everest Bipolar Cutting Forceps are intended to be passed through a 5 mm cannula. Coagulation is achieved u
    Category
    Medical Device
    Distribution
    Distributed nationwide
  • HighFDA (Devices)·Z-1642-2026·2026-04-01

    Olympus PKS cutting forceps 3005PK jaws may break from defective welds

    Olympus is recalling PKS Cutting Forceps model 3005PK because a supplier did not adequately validate the welding process and defective welds can cause the jaw to break during clinical use.

    Product
    Brand Name: Olympus PKS Cutting Forceps, 5mm 33cm Product Name: PKS Cutting Forceps Model/Catalog Number: 3005PK Product Description: The PKS Cutting Forceps are intended to be passed through a 5mm cannula. Coagulation is achieved using electrosurgical energy under visualiza
    Category
    Medical Device
    Distribution
    Distributed nationwide
  • HighFDA (Devices)·Z-1640-2026·2026-04-01

    Olympus PK cutting forceps jaws may break from defective welds

    Olympus is recalling PK Cutting Forceps because a supplier did not adequately validate the welding process, and defective welds can cause the forceps jaw to break during clinical use.

    Product
    Brand Name: Olympus PK Cutting Forceps, 5mm 33cm Product Name: PK Cutting Forceps Model/Catalog Number: PK-CF0533 Product Description: An assembly of devices intended to generate and apply radio-frequency (RF) alternating current to soft tissues for cutting and coagulation dur
    Category
    Medical Device
    Distribution
    Distributed nationwide
  • HighFDA (Devices)·Z-1644-2026·2026-04-01

    Olympus PKS cutting forceps jaws may break from defective welds

    Olympus is recalling PKS Cutting Forceps because a supplier did not adequately validate the welding process, and defective welds can cause the forceps jaw to break during clinical use.

    Product
    Brand Name: Olympus PKS Cutting Forceps, 5mm 33cm Product Name: PKS Cutting Forceps Model/Catalog Number: 920005PK Product Description: The PKS Cutting Forceps are intended to be passed through a 5mm cannula. Coagulation is achieved using electrosurgical energy under visuali
    Category
    Medical Device
    Distribution
    Distributed nationwide
  • HighFDA (Devices)·Z-1643-2026·2026-04-01

    Olympus PKS cutting forceps 920000PK jaws may break from welds

    Olympus is recalling PKS Cutting Forceps with cord, model 920000PK, because a supplier did not adequately validate the welding process and defective welds can cause the jaw to break.

    Product
    Brand Name: Olympus PKS Cutting Forceps w/Cord, 5mm 24cm Product Name: PKS Cutting Forceps Model/Catalog Number: 920000PK Product Description: The PKS Cutting Forceps are intended to be passed through a 5mm cannula. Coagulation is achieved using electrosurgical energy under
    Category
    Medical Device
    Distribution
    Distributed nationwide
  • HighFDA (Devices)·Z-1641-2026·2026-04-01

    Olympus HALO PKS cutting forceps jaws may break from defective welds

    Olympus is recalling HALO PKS Cutting Forceps because a supplier did not adequately validate the welding process, and defective welds can cause the forceps jaw to break during clinical use.

    Product
    Brand Name: Olympus HALO PKS Cutting Forceps, 5mm 33cm Product Name: HALO PKS Cutting Forceps Model/Catalog Number: HACF0533 Product Description: The HALO PKS Cutting Forceps are intended to be passed through a 5 mm laparoscopic cannula. Coagulation is achieved using electro
    Category
    Medical Device
    Distribution
    Distributed nationwide
  • HighFDA (Devices)·Z-1639-2026·2026-04-01

    Olympus Everest bipolar cutting forceps jaws may break from defective welds

    Olympus is recalling Everest Bipolar Cutting Forceps because a supplier did not adequately validate the welding process, and defective welds can cause the forceps jaw to break during clinical use.

    Product
    Brand Name: Olympus Everest Bipolar Cutting Forceps w/Cord, 5mm 33 cm Product Name: Everest Bipolar Cutting Forceps Model/Catalog Number: 3006 Product Description: The OLYMPUS Everest Bipolar Cutting Forceps are intended to be passed through a 5 mm cannula. Coagulation is achi
    Category
    Medical Device
    Distribution
    Distributed nationwide
  • SevereNHTSA·25V653000·2025-09-30

    Thor motorhome propane tank support weld can fracture releasing the tank

    Thor Motor Coach is recalling certain 2024-2025 Luminate and Indigo RVs because the LP tank support tube may be too short with an insufficient weld that can fracture, allowing the tank to detach.

    Product
    THOR MOTOR COACH — THOR MOTOR COACH INDIGO, LUMINATE
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • HighFDA (Drugs)·D-0585-2025·2025-08-20

    Lactated Ringer's containers may leak at a weld site

    Lactated Ringer's Injection USP in 1000 mL Excel containers is being recalled for lack of assurance of sterility because of the potential for fluid leakage at one of the weld sites. 74,088 containers affected.

    Product
    LACTATED RINGERS — LACTATED RINGERS (SODIUM CHLORIDE, SODIUM LACTATE, POTASSIUM CHLORIDE, AND CALCIUM CHLORIDE)
    Category
    Drug
    Distribution
    Distributed nationwide
  • SevereNHTSA·25V504000·2025-08-06

    Freightliner Business Class M2 Steering Shaft Detachment Risk

    Fontaine Modification is recalling 2022–2024 Freightliner Business Class M2 vehicles because welds on the intermediate steering shaft may crack and fail, causing loss of steering control and crash risk.

    Product
    FREIGHTLINER — FREIGHTLINER BUSINESS CLASS M2
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • SevereFDA (Devices)·Z-1810-2025·2025-06-11

    Medline Craniotomy Kits with Defective Codman Disposable Perforators

    Medline is recalling craniotomy kits containing Codman Disposable Perforators with inadequate welds that may break or separate during use.

    Product
    Medline Kits containing Codman Disposable Perforator 14 mm: CRANIOTOMY, SKU DYNJ35349C
    Category
    Medical Device
    Distribution
    13 states
  • SevereFDA (Devices)·Z-1809-2025·2025-06-11

    Medline Surgical Kits with Codman Disposable Perforator recalled

    Medline surgical kits containing Codman Disposable Perforators are being recalled because certain lots have inadequate welds that may cause the perforator to break or separate during use.

    Product
    Medline Kits containing Codman Disposable Perforator 14 mm: 1. CRANI ADD A PACK, SKU DYNJ30926O 2. CRANIOTOMY, SKU CDS983611N 3. CRANIOTOMY CDS, SKU CDS983467J 4. CRANIOTOMY PACK, SKU DYNJ85807A, DYNJ85927 5. MAJOR CRANIOTOMY PACK, SKU DYNJ82007A
    Category
    Medical Device
    Distribution
    13 states
  • SevereFDA (Devices)·Z-1811-2025·2025-06-11

    Medline Craniotomy Kits with Defective Codman Disposable Perforators Recalled

    Medline is recalling multiple craniotomy kits containing Codman Disposable Perforators due to inadequate welds that may cause the perforators to break or separate during use.

    Product
    Medline Kits containing Codman Disposable Perforator 14 mm: 1. CRANI ACCESSORY PACK SKU DYNJ59270 2. CRANI PACK-LF SKU DYNJ44805M 3. CRANIOTOMY SKU CDS982719V CDS982719W DYNJ904168F DYNJ908404B DYNJ908723A DYNJ908723C 4. CRANIOTOMY #IMF 56646-LF SKU DYN
    Category
    Medical Device
    Distribution
    13 states
  • SevereFDA (Devices)·Z-1717-2025·2025-05-14

    CODMAN Craniotomy Kit Cranial Perforator Disposed Over Weld Defect

    Integra LifeSciences is recalling CODMAN Craniotomy Kits due to inadequate welds that may cause the product to disassemble. The defect affects 1,840 units distributed worldwide.

    Product
    CODMAN Craniotomy Kit, Disposable Perforator Cranio-blade Wire Pass Drill, 14mm. Cranial perforator kit.
    Category
    Medical Device
    Distribution
    Distributed nationwide
  • SevereNHTSA·25V163000·2025-03-14

    Ford Super Duty steering column shifters may be improperly welded

    Ford is recalling certain 2025 Super Duty F-250, F-350 and F-450 vehicles because the steering column shifter may have been improperly welded and detach from the column.

    Product
    FORD — FORD F-350 SD, F-450 SD, F-250 SD
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • SevereNHTSA·25V135000·2025-02-28

    Mercedes Sprinter parking brake bracket welds can fail causing rollaway

    Daimler Vans is recalling certain 2024 Mercedes-Benz Sprinter vehicles because the parking brake cable bracket welds may fail and disengage the parking brake, failing FMVSS 105.

    Product
    MERCEDES-BENZ — MERCEDES-BENZ SPRINTER 2500, SPRINTER 1500, SPRINTER 4500, SPRINTER 3500
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • SevereNHTSA·25V115000·2025-02-24

    Kia EV9 rear drive unit motor shaft may be improperly welded

    Kia is recalling certain 2025 EV9 vehicles because the rear gear drive unit motor shaft may have been improperly welded and become damaged, causing a loss of drive power.

    Product
    KIA — KIA EV9
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • HighNHTSA·24V950000·2024-12-19

    Acura TLX fuel filler necks and tanks may be improperly welded

    Acura is recalling certain 2021-2023 TLX vehicles because the fuel filler neck and fuel tank may have been improperly welded, which can result in a fuel leak.

    Product
    ACURA — ACURA TLX
    Category
    Vehicle
    Distribution
    Distributed nationwide
  • HighFDA (Devices)·Z-0011-2025·2024-10-30

    CADD Medication Cassette Reservoir Recalled for Weld Defect Risk

    Smiths Medical is recalling 385,558 units of CADD Medication Cassette Reservoirs due to a weakened weld joint that could cause medication leakage. Affected units were distributed worldwide; users should discontinue use of recalled lot numbers immediately.

    Product
    CADD Medication Cassette Reservoir, 100mL, FS, Product Code 21-7302-24
    Category
    Medical Device
    Distribution
    0 states
  • HighFDA (Devices)·Z-0018-2025·2024-10-30

    ENT Medication Reservoirs Recalled for Weakened Weld Joint

    Smiths Medical is recalling certain ENT medication reservoirs due to weakened weld joints that may cause medication leakage. Approximately 120,960 units are affected and distributed worldwide.

    Product
    ENT RES, 100 ML, Non-Sterile W CLAMP & FEMALE LUER, Product Code 68-2231-28
    Category
    Medical Device
    Distribution
    0 states
  • HighFDA (Devices)·Z-0014-2025·2024-10-30

    CADD Medication Cassette Reservoir weld defect poses leakage risk

    Smiths Medical ASD is recalling 41,964 CADD Medication Cassette Reservoirs (50mL) due to weakened weld joints that could cause medication leakage. The defect results from a production equipment malfunction.

    Product
    CADD Medication Cassette Reservoir, 50mL, Product Code 21-7001-24
    Category
    Medical Device
    Distribution
    0 states
  • HighFDA (Devices)·Z-0010-2025·2024-10-30

    CADD Medication Cassette Reservoirs recalled for potential medication leakage

    Smiths Medical is recalling CADD Medication Cassette Reservoirs because weakened weld joints may cause medication leakage. The defect affects 125,928 units distributed worldwide.

    Product
    CADD Medication Cassette Reservoir, 100mL, Product Code 21-7002-24
    Category
    Medical Device
    Distribution
    0 states
  • HighFDA (Devices)·Z-0015-2025·2024-10-30

    CADD Medication Cassette Reservoir recalled for weakened weld joint

    Smiths Medical is recalling CADD Medication Cassette Reservoirs due to a production equipment malfunction that weakened weld joints. This could cause medication leakage.

    Product
    CADD Medication Cassette Reservoir, 100mL, FS, Product Code 21-7302-24JP
    Category
    Medical Device
    Distribution
    0 states
  • HighFDA (Devices)·Z-2621-2024·2024-08-21

    Surgical Lighting Equipment Recalled for Cracked Welds and Frame Detachment Risk

    Aurora Series surgical light heads are recalled due to cracked welds on the frame. The defects can cause the frame to sag, housing to crack, or the light head to detach.

    Product
    Aurora 4 Series, Aurora 7 lighthead; Models: AUA7 (including TV models). The Aurora Series is intended to illuminate the surgical field and ensure visibility of the surgical site.
    Category
    Medical Device
    Distribution
    Distributed nationwide