Kawasaki Recalls 2009-2010 KLX250 Motorcycles for Fuel Tank Leak Risk
Kawasaki is recalling 2009-2010 KLX250 motorcycles because fuel tank cracks could cause leaks, posing a fire or explosion risk.
What this means for you
Illness, injury, or structural failure has been reported. Stop using the product immediately and contact the manufacturer for a refund or repair.
Our severity reasoning: The source text explicitly states that the defect could cause a fire or explosion possibly resulting in injury or death, which aligns with the rubric criteria for significant injury reports or structural defects posing severe risks.
Plain-English summary
Kawasaki Motors Corp., U.S.A. is recalling certain model year 2009-2010 KLX250 motorcycles. The recall involves approximately 9,460 vehicles. The defect is located in the fuel tank assembly mounting.
The fuel tank could leak from cracks at the spot welds on the side mount tabs. This cracking is caused by stress resulting from excessive clearance between the fuel tank and a frame-mounted rubber damper. Fuel leakage in the presence of a spark or flame could cause a fire or explosion, possibly resulting in injury or death.
Dealers will inspect and correct the fuel tank as necessary, free of charge. The safety recall began on June 16, 2011. Owners may contact Kawasaki Consumer Services Department at 866-802-9381 or the NHTSA Vehicle Safety Hotline at 1-888-327-4236.
The recalled product
- Product
- KAWASAKI KLX250
- Brand
- KAWASAKI
- Manufacturer
- KAWASAKI MOTORS CORP., U.S.A.
- Category
- Vehicle — Motorcycle
- Affected units
- 9,460
Is your product affected?
Check your packaging against the codes below. If any of them match, the product is part of this recall.
Model numbers (1)
- KLX250
Distribution
Distributed nationwide across the United States.
Related recalls
Same brand · KAWASAKI
- HighKawasaki Recalls 2025-2026 W230 Motorcycles Due to Turn Signal Defect
NHTSA · 2026-06-12
- High2024 Kawasaki Ninja ZX-6R Motorcycles Engine Stall Recall
NHTSA · 2025-11-18
- HighKawasaki Ninja ZX-6R Motorcycles Engine Crankshaft Bushing Recall
NHTSA · 2025-07-07
- HighKawasaki Recalls 2025 W230 Motorcycles Due to Electrical Ground Defect
NHTSA · 2025-06-23
- High2024 Kawasaki Z500 and Ninja 500 Motorcycles Clutch Release Shaft
NHTSA · 2025-03-06
Same manufacturer · KAWASAKI MOTORS CORP., U.S.A.
See all →- SevereKawasaki Recalls 2024 Ninja e-1 and Z e-1 Motorcycles for Battery Defect
NHTSA · 2025-02-24
- Severe
Same hazard · fire
See all →- HighKibbi Recalls 2026-2027 Renegade RVs Due to Fire Risk
NHTSA · 2026-09-05
- SevereAmana Through-The-Wall Air Conditioners Recalled Due to Fire Risk
CPSC · 2026-09-03
- Severe
- High
- SevereTiffin Recalls 2026-2027 Wayfarer RVs Due to LP Tank Defects
NHTSA · 2026-08-31