Thomas Built Buses Recalls School Buses for Weak Rear Joint
Daimler Trucks North America is recalling 321 Thomas Built school buses because a rear interior joint may be too weak, increasing injury risk in a crash.
What this means for you
Illness, injury, or structural failure has been reported. Stop using the product immediately and contact the manufacturer for a refund or repair.
Our severity reasoning: The recall involves a structural vehicle defect (insufficient joint strength) that fails to meet federal safety standards and increases the risk of injury in a crash, which aligns with the 'Severe' criteria for structural defects.
Plain-English summary
Daimler Trucks North America, LLC (DTNA) is recalling certain 2024-2025 Thomas Built SAF-T-LINER C2 and 2024 Thomas Built SAF-T-LINER C2 Jouley school buses. The recall involves 321 vehicles where a rear interior joint between the bulkhead and window panel may have been manufactured incorrectly, resulting in insufficient joint strength. This defect causes the vehicles to fail to comply with Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength."
A school bus with insufficient joint strength may not adequately protect passengers in the event of a crash, increasing the risk of injury. No specific injuries or fatalities are reported in the source text.
Dealers will add additional mechanical fasteners to secure the joints, free of charge. Owner notification letters were mailed on January 26, 2024. Owners may contact DTNA customer service at 1-800-547-0712 or the NHTSA Vehicle Safety Hotline at 1-888-327-4236. DTNA's number for this recall is FL986.
The recalled product
- Product
- THOMAS BUILT BUSES SAF-T-LINER C2, SAF-T-LINER C2 JOULEY
- Brand
- THOMAS BUILT BUSES
- Manufacturer
- Daimler Trucks North America, LLC
- Category
- Vehicle — School Bus
- Affected units
- 321
Is your product affected?
Check your packaging against the codes below. If any of them match, the product is part of this recall.
Model numbers (2)
- SAF-T-LINER C2
- SAF-T-LINER C2 JOULEY
Distribution
Distributed nationwide across the United States.
Related recalls
Same brand · THOMAS BUILT BUSES
- Severe
- Severe
- Severe
- HighThomas Built Buses Recalls SAF-T-LINER HDX2 Due to Door Malfunction
NHTSA · 2026-06-26
- HighThomas Built School Bus Recall for Door Switch Failure
NHTSA · 2026-06-26
Same manufacturer · Daimler Trucks North America, LLC
See all →- HighDaimler Trucks Recalls Aftermarket Grote Headlamps Due to Software Error
NHTSA · 2026-08-03
- HighFreightliner Trucks Recalled for Low Beam Headlight Software Error
NHTSA · 2026-07-22
Same hazard · structural defect
See all →- HighCanon Medical Alphenix X-ray Systems Recalled for Loose Ceiling Screws
FDA (Devices) · 2026-09-02
- HighLight Boy Recalls GBX12SK Light Towers Due to Frame Bending Risk
NHTSA · 2026-09-01
- SevereKmaier Infant Walkers Recalled for Serious Fall Hazard
CPSC · 2026-08-27
- Highrestor3d Recalls Veritas Standard Glenoid Baseplates Due to Machining Defect
FDA (Devices) · 2026-08-26
- SevereFord Recalls 2026 Maverick, F-150, and Bronco Sport for Joint Issues
NHTSA · 2026-08-25