BMW Recalls Diesel Vehicles Due to EGR Cooler Leak Fire Risk
BMW is recalling specific 2013-2018 diesel models because an EGR cooler leak can cause a melting intake manifold, increasing the risk of a fire.
What this means for you
Illness, injury, or structural failure has been reported. Stop using the product immediately and contact the manufacturer for a refund or repair.
Our severity reasoning: The recall involves a structural vehicle defect (melting intake manifold) that explicitly increases the risk of a fire, meeting the criteria for a Severe rating.
Plain-English summary
BMW of North America, LLC is recalling certain 2013-2018 328d, 328d xDrive, 2014-2018 328d Sports Wagon, 328d xDrive Sports Wagon, 2014-2016 535d, 535d xDrive, 2015 740Ld xDrive, 2015-2017 X3 xDrive28d SAV, and 2014-2017 X5 xDrive35d SAV diesel vehicles. The recall affects vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler.
The EGR cooler may leak internally, causing coolant to mix with diesel engine soot. This mixture can result in smoldering particles and a melting intake manifold, which increases the risk of a fire. The recall includes all vehicles previously recalled under 18V-755, which will need the new remedy performed.
Dealers will replace the EGR cooler and inspect the intake manifold, replacing it as necessary, free of charge. Owner notification letters were mailed on July 6, 2022, following an interim letter mailed on January 18, 2022. Owners may contact BMW customer service at 1-800-525-7417 or the NHTSA Vehicle Safety Hotline at 1-888-327-4236.
The recalled product
- Product
- BMW 740LD, 328D, 535D, X3
- Brand
- BMW
- Manufacturer
- BMW of North America, LLC
- Hazard
- Affected units
- 50,404
Is your product affected?
Check your packaging against the codes below. If any of them match, the product is part of this recall.
Model numbers (5)
- 740LD
- 328D
- 535D
- X3
- X5
Distribution
Distributed nationwide across the United States.
Related recalls
Same brand · BMW
- SevereBMW X3 Vehicles Recalled Due to Potential Loss of Steering Control
NHTSA · 2026-08-12
- SevereBMW Vehicles Recalled Due to Potential Loss of Power and Rollaway Risk
NHTSA · 2026-08-12
- SevereBMW S 1000 RR Motorcycles Recalled Due to Potential Engine Stall Risk
NHTSA · 2026-07-23
- SevereBMW Recalls 29,119 Vehicles Due to Starter Relay Fire Risk
NHTSA · 2026-07-08
- SevereBMW Recalls 428 Vehicles for Integrated Brake System Malfunction
NHTSA · 2026-07-01
Same manufacturer · BMW of North America, LLC
See all →- SevereBMW and Toyota vehicles recalled due to engine starter fire risk
NHTSA · 2026-07-08
- HighBMW Recalls 2017-2018 C Evolution Motorcycles for Electrical Fire Risk
NHTSA · 2026-05-14
Same hazard · fire
See all →- HighKibbi Recalls 2026-2027 Renegade RVs Due to Fire Risk
NHTSA · 2026-09-05
- SevereAmana Through-The-Wall Air Conditioners Recalled Due to Fire Risk
CPSC · 2026-09-03
- Severe
- High
- SevereTiffin Recalls 2026-2027 Wayfarer RVs Due to LP Tank Defects
NHTSA · 2026-08-31