Blue Bird Recalls 2004-2009 Vision Non-School Buses for Electrical Fire Risk
Blue Bird is recalling 2004-2009 Vision non-school buses because power cables may be installed incorrectly, creating a risk of electrical fire.
What this means for you
Illness, injury, or structural failure has been reported. Stop using the product immediately and contact the manufacturer for a refund or repair.
Our severity reasoning: The recall involves a structural vehicle defect (electrical system) that could result in a fire, which aligns with the rubric criteria for a Severe (4) rating involving significant injury or property damage risks.
Plain-English summary
Blue Bird Body Company is recalling certain model year 2004 through 2009 Vision non-school buses manufactured between September 19, 2003, and July 2, 2008. The recall involves 195 vehicles.
The defect involves power cables running to the power distribution unit and driver's control module. These cables may have been installed with the lug (eyelet) flat side up. This condition allows vibration to wear the insulation, potentially causing direct contact between the bare lug and the unit, which could result in a direct short in the electrical system and a fire.
Blue Bird will notify owners and repair the buses free of charge. The safety recall began on May 26, 2020. Owners may contact Blue Bird at 1-478-822-2242 or the NHTSA Vehicle Safety Hotline at 1-888-327-4236.
The recalled product
- Product
- BLUE BIRD VISION
- Brand
- BLUE BIRD
- Manufacturer
- BLUE BIRD BODY COMPANY
- Category
- Vehicle — Non-School Bus
- Hazard
- Affected units
- 195
Is your product affected?
Check your packaging against the codes below. If any of them match, the product is part of this recall.
Model numbers (1)
- VISION
Distribution
Distributed nationwide across the United States.
Related recalls
Same brand · BLUE BIRD
- HighBlue Bird Recalls Vision School Buses Due to Wheelchair Lift Defect
NHTSA · 2026-08-31
- HighBlue Bird Recalls Vision School Buses Over Electrical Short Circuit Risk
NHTSA · 2026-08-10
- SevereBlue Bird Recalls 2023-2027 Vision Transit Buses for Wiring Defect
NHTSA · 2026-08-10
- Severe
- SevereBlue Bird Recalls 2022-2027 Vision Transit Buses for Brake Line Damage
NHTSA · 2026-07-20
Same manufacturer · BLUE BIRD BODY COMPANY
See all →- High
- High
Same hazard · fire
See all →- HighKibbi Recalls 2026-2027 Renegade RVs Due to Fire Risk
NHTSA · 2026-09-05
- SevereAmana Through-The-Wall Air Conditioners Recalled Due to Fire Risk
CPSC · 2026-09-03
- Severe
- High
- SevereTiffin Recalls 2026-2027 Wayfarer RVs Due to LP Tank Defects
NHTSA · 2026-08-31