Merit Medical Recalls Custom Procedural Trays Contaminated with Particulate Matter
Merit Medical Systems is recalling custom procedural trays containing 1% Lidocaine HCl injection due to visible particulate matter found in the product container.
The agency’s classification
FDA (Devices): Class I
Class I is a situation in which there is a reasonable probability that the use of or exposure to a violative product will cause serious adverse health consequences or death.
This is the agency’s own classification, taken from its notice. The severity score below is our assessment, not the agency’s. How recall classes work
What this means for you
Our assessment, not the agency’s: severity 4/5 (Severe).
The hazard poses a serious risk of illness, injury, or structural failure. Stop using the product immediately and contact the manufacturer for a refund or repair.
Our severity reasoning: The agency classified this recall as Class I — a situation in which there is a reasonable probability that the use of or exposure to a violative product will cause serious adverse health consequences or death. On that classification alone this is scored Severe; a score of Critical is reserved for recalls where a death or serious injury was reported. The agency gives the reason as: "Custom Procedural Trays/Kits contain 1% Lidocaine HCl injection which were recalled because one confirmed customer report where visible particulate were found in the primary product container in the form of dark red/black particles. The…"
Plain-English summary
Merit Medical Systems, Inc. is recalling 20,872 custom procedural trays and kits that contain 1% Lidocaine HCl Injection, USP, 10 mg/mL. The affected products were distributed nationwide to 37 states and the District of Columbia. The recall was initiated after one confirmed customer report identified visible particulate matter in the primary product container, described as dark red or black particles.
The presence of particulate matter in the injection poses a risk to patient safety. The source text states that the particulate matter may dislodge through the tissue and could possibly cause a pneumothorax or hemothorax. No specific illnesses or injuries have been reported in the source text, but the potential for serious respiratory complications is noted.
Healthcare facilities and consumers should check their inventory for the specific lot numbers and expiration dates listed in the official recall notice. Affected products should be removed from use and returned to Merit Medical Systems or the distributor for credit or replacement. Users should contact their supplier or the manufacturer for specific instructions on handling the recalled items.
The recalled product
- Product
- Merit Medical's Custom Procedural Trays or Kits containing 1% Lidocaine HCl Injection, USP, 10 mg/mL, Lot 25-090-DK. Custom Procedural Tray or kit is a combination of legally marketed medical devices placed into one container for the convenience of the user and used within the…
- Manufacturer
- Merit Medical Systems, Inc.
- Hazard
Is your product affected?
Check your packaging against the codes below. If any of them match, the product is part of this recall.
Lot numbers (20)
- Tray/Kit SPPT-5F-10/D
- Lot # T491273
- Exp. 31-Dec-2014
- SPPT-5F-10/D
- Lot # T512967
- Exp.31-Dec-2014
- K12T-04453
- Lot # T472220
- K12T-04454
- Lot # T487452
- K12T-04455B
- Lot # T479169
- Lot # T502497
- Exp. 31-Jul-2014
- K12T04455B
- Lot #T479169
- K12T-03650C
- Lot #T483624
- Exp. 31-Oct-2014
- K12T-04082B
Distribution
Related recalls
Same manufacturer · Merit Medical Systems, Inc.
See all →- HighEmbosphere Microspheres Recalled Due to Packaging Sterility Concerns
FDA (Devices) · 2026-10-07
- HighSplashwire hydrophilic guide wire pouches have unsealed portions
FDA (Devices) · 2026-06-24
- ModeratePhilips Bridge Prep Kit catheter may experience resistance during advancement
FDA (Devices) · 2026-05-06
- ModeratePhilips Bridge Prep Kit catheter may experience resistance during advancement
FDA (Devices) · 2026-05-06
- ModeratePhilips Bridge Prep Kit catheter may experience resistance during advancement
FDA (Devices) · 2026-05-06
Same hazard · contamination
See all →- SevereFDA Recalls Tirzepatide/Cyanocobalamin Injectable Due to Sterility Concerns
FDA (Drugs) · 2026-10-14
- ModerateAVID Medical Recalls 15 Laparoscopic Prostatectomy Kits for Lubricant Contamination
FDA (Devices) · 2026-10-14
- ModerateAVID Medical Recalls 23 ABD Hysterectomy Kits Due to Lubricant Contamination
FDA (Devices) · 2026-10-14
- SevereFDA Recalls Semaglutide/Cyanocobalamin Injectable Due to Sterility Concerns
FDA (Drugs) · 2026-10-14
- ModerateAVID Medical Recalls GYN Laparoscopy Kits for Potential Lubricant Contamination
FDA (Devices) · 2026-10-14
Similar recalls
- HighMerit Medical Recalls Custom Procedural Trays Due to Particulate Matter
FDA (Devices) · 2013-01-16
- HighMerit Medical Systems Recalls Custom Procedural Trays Due to Missing Tape
FDA (Devices) · 2012-12-12
- HighCustom Breast Biopsy Tray Recalled for Potential Particulate Matter
FDA (Devices) · 2013-02-13
- ModerateMerit Medical Systems Recalls Custom Angio Kits Due to Sterility Concerns
FDA (Devices) · 2013-07-10
- HighMerit Medical Procedure Kits Recalled for Compromised Sterile Barrier
FDA (Devices) · 2016-11-30
- ModerateMerit Medical Recalls Fluid Administration Sets Due to Molding Defect
FDA (Devices) · 2016-11-30